This implements the "Big Kahuna" master orchestration plan to get BlackRoad OS
fully online and deployable without manual PR management.
## Backend Service (blackroad-core)
- Add /version endpoint with build metadata
- Prism Console already mounted at /prism
- Health check at /health
- Comprehensive API health at /api/health/summary
## Operator Service (blackroad-operator)
- Add /version endpoint with build metadata
- Create requirements.txt for dependencies
- Create Dockerfile for containerization
- Create railway.toml for Railway deployment
- Health check at /health
## Infrastructure
- Consolidate railway.toml for monorepo multi-service deployment
- Backend service (Dockerfile-based)
- Operator service (Nixpacks-based)
- Remove conflicting railway.json
## Documentation
- Add DEPLOYMENT_SMOKE_TEST_GUIDE.md
- Complete deployment instructions (local + Railway)
- Automated smoke test suite
- Troubleshooting guide
- Monitoring & health check setup
- Add infra/DNS_CLOUDFLARE_PLAN.md
- Complete DNS record table
- Cloudflare configuration steps
- Health check configuration
- Security best practices
## Testing
- Add scripts/smoke-test.sh for automated endpoint testing
- Validates all health and version endpoints
- Supports both Railway and Cloudflare URLs
## Result
Alexa can now:
1. Push to main → GitHub Actions deploys to Railway
2. Configure Cloudflare DNS (one-time setup)
3. Run smoke tests to verify everything works
4. Visit https://os.blackroad.systems and use the OS
No manual PR merging, no config juggling, no infrastructure babysitting.
